Engineering / Melbourne, VIC, Australia

Ethan Parker

Mechanical Engineer | Product Design, Manufacturing & CAD/FEA

Mechanical engineer with hands-on experience in product development, design validation and manufacturing support. This portfolio represents a fictional profile created for AI testing only.

MECHANICAL DESIGN PROFILEEthan ParkerCAD / systems / manufacturing
01

Selected Design & Analysis Projects

01

Autonomous Warehouse Cart

Final-year university team project, 2022. Designed a compact autonomous cart capable of transporting up to 60 kg in a simulated warehouse environment. Modelled the chassis, wheel mounts, battery tray, sensor brackets and protective enclosure in SolidWorks, and performed load calculations and chassis FEA to verify stiffness and factor of safety. Worked with the multidisciplinary team to integrate ultrasonic sensors, motor drivers and an Arduino-based control system. The project produced a working prototype and a technical report covering requirements, testing, risks and future improvements.

SolidWorksFEALoad calculationsArduinoUltrasonic sensorsMotor drivers
02

Heat Exchanger Performance Optimisation

Independent engineering analysis, 2024. Built a MATLAB model to estimate heat-transfer performance across changing flow rates and inlet temperatures. Compared analytical results with experimental data and documented assumptions, uncertainty and limitations. Identified operating conditions that improved estimated thermal effectiveness while maintaining acceptable pressure drop.

MATLABHeat-transfer modellingExperimental data comparison
02

Design & Manufacturing Experience

Mechanical Design Engineer

NovaMotion Systems, Melbourne VIC
January 2025–Present

Design mechanical assemblies and components for automated material-handling equipment, supporting design validation, fabrication documentation and prototype development.

  • Design mechanical assemblies and components in SolidWorks.
  • Produce manufacturing drawings with GD&T, bills of materials, tolerance requirements and revision control.
  • Perform static structural and thermal FEA in ANSYS to validate brackets, frames, shafts and enclosures before fabrication.
  • Collaborate with electrical and software engineers to integrate sensors, motors, guarding and control hardware.
  • Redesigned a conveyor support assembly, reducing part count by 18% and simplifying workshop assembly.
  • Support prototype builds, design reviews, root-cause investigations and engineering change requests.

Graduate Manufacturing Engineer

Apex Precision Manufacturing, Dandenong VIC
February 2023–December 2024

Supported manufacturing process improvements, quality investigations and production reporting for low-volume industrial products.

  • Assisted with improvements to CNC machining, sheet-metal and assembly processes.
  • Created work instructions, process flow diagrams, inspection checklists and manufacturing documentation.
  • Used time-study data to identify production bottlenecks and improve workstation layout.
  • Worked with quality staff to investigate non-conforming parts and implement corrective actions.
  • Developed Excel and Power BI dashboards covering scrap rate, rework, cycle time and production output.
  • Participated in supplier reviews and incoming inspection of machined and fabricated components.
03

Technical Capabilities & Engineering Tools

Mechanical Design & CAD

SolidWorksFusion 360AutoCAD3D CAD modellingGD&TDFM/DFATolerance analysisPrototyping

Engineering Analysis & Validation

ANSYSFinite element analysisStatic structural analysisThermal analysisLoad calculationsHeat-transfer modellingDesign validationRoot-cause investigation

Manufacturing & Quality

CNCSheet metalWelding3D printingTime studiesWorkstation layout improvementIncoming inspectionNon-conformance investigationCorrective actions

Programming & Engineering Data

MATLABPythonBasic C++ExcelPower BIMinitabProduction dashboards

Technical Documentation & Project Tools

Manufacturing drawingsBills of materialsRevision controlWork instructionsProcess flow diagramsInspection checklistsTechnical reportsEngineering change requestsJiraMS ProjectGit

Standards & Safety

AS/NZS standardsISO 9001 awarenessWHS risk assessment

Languages

English — FluentMandarin — Conversational
04

Engineering Profile

My experience spans mechanical assembly design, CAD modelling, structural and thermal analysis, prototyping, manufacturing support and engineering documentation. At NovaMotion Systems, I design components for automated material-handling equipment and collaborate with electrical and software engineers on hardware integration. My earlier graduate role focused on manufacturing processes, quality investigations and production reporting. My engineering projects include a university-team autonomous warehouse cart and independent heat-exchanger analysis. I am interested in sustainable product design, automation, robotics, automotive engineering and data-driven manufacturing efficiency, alongside 3D printing, cycling and photography. The source lists full Australian work rights as fictional test data; all biographical content in this portfolio is fictional.

05

Mechanical Engineering Education

Bachelor of Mechanical Engineering (Honours)

Metropolitan Institute of Technology, Melbourne VIC
2019–2022

Graduated with a Distinction average. Major areas included Mechanical Design, Thermodynamics, Fluid Mechanics, Mechatronics, Manufacturing, Materials and Engineering Management. Final-year project: Autonomous Warehouse Cart.

06

Training, Recognition & Engineering Community

Certification

Certified SolidWorks Associate (CSWA)

Dassault Systemes · 2024
Certification

White Card — Construction Induction, Victoria

2023
Certification

ISO 9001 Quality Management Systems Awareness

2024
Certification

First Aid & CPR

2025
Achievement

Faculty Engineering Design Award

2022

Received the award for the final-year capstone prototype.

Achievement

Second Place — Internal Continuous-Improvement Challenge

Placed second for a production workflow redesign.

Achievement

Open-Source Engineering Resources

Built and published several open-source CAD models and small engineering calculators for student use.

Achievement

Engineers Australia — Graduate Member

Professional membership.

Achievement

Volunteer Robotics Mentor

Volunteer mentor for a local secondary-school robotics club.

Achievement

Engineering Workshop & Hackathon Participation

Participated in university Formula SAE design workshops and engineering hackathons.